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Old 04-04-2004, 01:19 PM   #1
graham butt
Location: Scotland UK
Join Date: Mar 2004
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katana pegs.

Hi all,

Could I have some advice on the best material to use for a peg on my katana.
I have been told wooden pegs are good and so are metal ones, could someone (if possible) let me no what the difference between the two of them are, and which you recommend would be the best type to hold the katana in place.

Thank you very much any information would be useful to me.

Graham.
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Old 04-04-2004, 03:42 PM   #2
Richard Elias
 
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Location: Long Beach
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Here's something I found on making Mekugi (sword retaining peg)...

A good habit to get into is of checking the mekugi every time the blade is cleaned. When checking make sure that:

1. It is seated snugly in its hole

2. It is not crooked

3. It is not extending out from the hole (this could be a sign that it is working its way out)

4. It has no cracks or other signs of damage

5. It has been inserted properly [from the ura (the side that is facing you as you wear the katana), not the omote (the side that is facing out as you wear the katana)]: this will reduce the chances of the retaining peg falling out during nukitsuke, etc.

6. It has a good color. A good quality mekugi made from strong bamboo will be an amber color. A bad mekugi made from weak bamboo will be a light beige or egg shell color. Bad mekugi should be replaced at once.

Always keep a couple of extra mekugi in your katana repair kit, just in case.

Where to Get Mekugi

1. katana and mogito suppliers

2. sword shows

3. make your own

How to Choose a Strong Mekugi

1. The color should be amber. The lighter the color, the weaker the bamboo.

2. The grain should be small and tightly packed.

3. There should be no cracks, dents, or other imperfections of any kind in the wood.

4. Be sure that it is the correct size for your katana. It should fit snugly in the retaining peg hole.

Rule of Thumb: If it looks like a piece of a cheap chopstick, don't use it.

Making Your Own Mekugi

1. Start with good bamboo.

a. The bamboo plant should be at least three years old.

b. It should be straight.

c. It should be growing in a sunny location.

d. It should have a wall at least 1/2" (1.2 cm) thick.

e. The grain should be small and tightly packed.

2. Cut the bamboo near the ground. The section between the roots and the first joint is the strongest and makes the best mekugi.

3. Cut off the bamboo above the first joint and do with it as you please.

4. Allow the bamboo to season in a dry, shady place until it is a nice amber color. This usually takes 6 months to a year.

5. When the bamboo is sufficiently dry, split into segments (half, quarter, eighth, etc.). I've found that Japanese nata work really well for this.

6. Take one section at a time and use a saw to cut it into about 2" (2.5 cm) long pieces.

7. Using a knife or other similar tool form blanks from each 2" (2.5 cm) long piece by splitting along the grain. Each blank should be approximately 2" long X 1/2" thick X 1/2" wide ( 2.5 cm X 1.2 cm x 1.2 cm).

8. Again using a knife, remove the outer skin of the bamboo from each blank, but be careful not to remove too much. The part of the bamboo near the skin is stronger than the part near the center hollow section. Therefore, the outer part of the bamboo is the best part to use for making mekugi.

9. Again using a knife, split off slivers of the bamboo until it is roughly round in shape.

10. Since the diameter of retaining peg holes can differ slightly from one katana to another, it's a good idea at this point to compare the size of the peg with the size of the hole. Keep removing splinters of wood until the new peg will fit snuggly in the hole.

11. Tsuka come in various thicknesses, so be sure that your mekugi is the right length to sit flush with the surface of the tsuka on both sides. If it is too long, cut it to the right length.

12. Slightly taper one end.

13. Smooth out any rough edges.

Richard Elias
Yoshida-Ha Bujutsu
Takamura-ha Shindo Yoshin ryu
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Old 04-04-2004, 06:41 PM   #3
Josh Bisker
Dojo: Oberlin Aikikai, and Renshinkan London
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where'd you find that? cripes that's a good response.
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Old 04-04-2004, 07:44 PM   #4
Noel
Location: Rochester, NY
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Personally, Graham, I'd stay away from metal. I have consistently been told that with metal you risk enlarging the mekugi-ana (the hole in the tang) which doesn't lead to anything good. It also can lead to bloody palms, which is just plain uncivilized for embu, or practice.

IMO, Richard pretty much said it all for bamboo.

-Noel
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Old 04-05-2004, 12:16 PM   #5
Richard Elias
 
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Josh,

I Found it by typing "making mekugi" into google... I found that the exact same material was on several sites.

There's alot of sword info available on the web if one just takes a momment to look for it. It actually took longer to post it than it did to find it.

Richard Elias
Yoshida-Ha Bujutsu
Takamura-ha Shindo Yoshin ryu
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Old 05-02-2004, 03:54 AM   #6
Evza
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Re: katana pegs.

I've heard that bamboo mekugis are safer than metal ones, too, because when a bamboo mekugi breaks, the fibres will still hold the blade, whereas when a metal mekugi breaks, the blade will go loose.
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Old 09-26-2004, 11:47 PM   #7
auskodo
Dojo: aishikan zendo
Location: australia
Join Date: Jun 2002
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Lightbulb Re: katana pegs.

An old Iai trick is to take a bamboo chopstick - the cheap ones from the supermarket are fine, just make sure it's bamboo not pine, and cut it to fit. 5 minute job and your done, I wear one out about every 2 years!
using metal is said to be ok if you chose your metal, old tachi had Gold mekugi, the soft metal is said to absorb stresses. The mistake is in thinking you need someing like steel on steel - just a bit of common sense really.

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Old 09-28-2004, 03:14 PM   #8
thomas_dixon
Location: Florida, USA
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Re: katana pegs.

You could always take it to a pro for repair
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Old 03-23-2005, 12:04 PM   #9
Walter Wong
Dojo: Boston Samurai Arts - Malden, MA
Location: Boston, MA
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Re: katana pegs.

Mekugi isn't necessarily what holds the Katana blade in the tsuka.

Here's a post by one of the professionals who is frequently doing work with high end production Japanese styled swords and custom Japanese styled swords:
(it was a response to a 3 mekugi in a tsuka question)

Quote:
I don't know why this is happening again, but I've received a lot of e-mails lately asking about three mekugi. So one last time on the topic of mekugi in general, 3 in particular.

1. The historic record.

Traditionally one was the most common number of mekugi. Overwhelmingly. That does *NOT* mean that there weren't swords with 2 mekugi. There were. Just not the majority.

2. What are mekugi for?

Mekugi are *NOT* things that work to hold the blade in the tsuka, at least not in a literal sense. If the mekugi is actually physically the only reason the blade is staying in the tsuka, you have issues. Mekugi help "settle" the blade deeply into the tsuka. Once the blade is settled tightly into a well carved tsuka channel, the tsuka, nakago and by extension sword become much like a single object. If everything is properly tight, vibration, rattling, movement, etc. is all eliminated or at least minimized. If the assembly is loose with each movement the nakago is causing increased wear and tear. Think about a poorly fitting shoe. If it's moving around where there is contact and movement you're going to get a blister *really* quickly. You don't tie your shoes properly to keep your shoe from flying off your foot as you walk. You tie it to get it properly snug so it moves with your foot as one complete thing. With no extra rubbing or pressure. Those pressure point result in damage later. In a tsuka pressure points in the wood core mean compressed wood which means more looseness which means more pressure points which means... You get the idea.

A properly fit tsuka with a mekugi that is holding the nakago properly in place has very little stress going on inside of it. That includes the mekugi itself. As long as the blade is being "pulled" into the wood just a bit, well, everything stays rock solid and all that energy is distributed and transmitted. And doesn't end up as energy dissipated by damaging the internal core. Once things get loose, well, now the mekugi is taking pressure and stresses. If the blade is free to just fly out easily, the mekugi is most certainly the only thing holding it in. But you're also talking about what most of us would consider an unsafe sword already at this point. One pin, two pins, I don't care -- don't swing around a sword that's moving inside the tsuka. There are other failure modes including catastrophic tsuka failures that can send the whole thing flying, 2 mekugi or 20, it won't matter if the entire assembly blows apart. And you don't want to be holding it when it happens.

3. Why 2 mekugi today? Well, a couple reasons. One is that in the olden days folk realized that their tsuka, saya, etc. on blades intended to see battle were consumables. They wear out. You replace them. You fix them. When your life literally depends on the integrity of your sword, a new tsuka isn't a big deal. And the local shogun had guys who sat around fixing, rewrapping, etc. all day long. It is how it worked. Today, especially with production swords, the end-users aren't always as in-tune with those sorts of things. Lots of people enjoy swords and "casual" practice without the sort of supervision or training folk used to have. So tsuka wear out and gather looseness but often the owners don't bother with getting new tsuka or the existing one repaired.

Obata and his Shinkendo group also have done a lot to popularize the double mekugi. He insists all this swords have a second mekugi, and many I've seen have been iron (a topic for a different day). In this instance it is basically a requirement for a particular style and as such those students need a second mekugi. One the one hand because he feels it's a good idea. But on the other hand, it's because he said so. And really that is good enough.

The reality is that someone with the proper tools, experience and know-how can fairly easily add a second mekugi. And sure, if done correctly, the second mekugi is sort of a "fail-safe". But you need to *really* look at this critically. The second mekugi is added (and I do it on all daito I mount) as a backup of sorts. But really, if you brain fart so bad that you forget to replace the mekugi after taking your sword apart, why does having two mekugi make a difference? Well, if you forget to replace one of them, okay, fine. But if you really did just "forget", well, sheesh, you'd probably forget them both. And what are you doing swinging a sword without first checking to see if the pins are in place? NO ONE SHOULD EVER DO THAT. PERIOD. ALWAYS check the pins. Be it one or two, it doesn't matter, you should look, touch, make sure it is tight, and only then swing the sword. To me it's like dry firing a gun without checking first to see if there is a round in the chamber. Stupid, stupid, stupid. And unforgivable.

There is of course the issue of a pin failing or falling out during use. That's another issue and it is important. But it still goes back to proper inspection and maintenance of your tools. You pop out the mekugi every now and then to look at it. Is it intact? Still in good shape? If not, make a new one. Is the mekugi older than a couple years? If so, make a new one. And I don't mean a chopstick or a piece of wood from your scrap pile. I mean using something like the properly aged and very fibrous bamboo traditionally used. That stuff is *SUPER* tough. Chopsticks, wood dowels, etc. are like glass in comparison.

Personally I use delrin pins tapered on a lathe to a very precise taper. And I use a precise tool to ream the mekugi-ana to match the taper of my pin. The delrin has a burst strength of something like 10,000 psi. The stuff will bend, stretch and deform, but breaking it... Ain't gonna happen. And with a machined, precise taper fit it is very unlikely to fall out.

3. Placing mekugi -- a gotcha. There is one problem with multiple mekugi, however. One no one ever seems to talk about. If you've mounted enough blades you'll eventually run into this problem. You place the first mekugi. Check everything out -- tight, clean, perfect. You place the second mekugi. Pop in the pin. Swing the the blade and there is the slightest of fitting rattle. How is that possible. Adding the second pin makes it looser?

It can. Go back to the original bit up top about what mekugi do. They help settle the black into the tsuka. Sometimes when people drill the second hole, the power of the drill causes shifting of the nakago against the front mekugi. You take the drill out and it settles back down. Now you put pin #2 in and press it tightly in place. But what's really happening is that the second pin is actually pushing the blade forward. So now the pins are fighting each other, one pulling it in, the other pushing it out. Eventually one of the pins is going to deform a bit. Or the tsuka nakago-ana will deform a bit. And a sight bit of looseness will form.

The point is that the second ana has to be very carefully drilled by someone who knows what they're doing. The ana need to be properly deburred, fit and sized for the ana size in the nakago so that the kashira end of the ana is what is being pulled into the tsuka core. If there is any movement between drilling the holes, even the slightest shift, one of the pins may longer be pulling the sword into the tsuka. And depending on how it was all done, one pin may actually be pushing out instead of in. In the first case one pin is close to useless and not in contact with the nakago anyway. In the second case one pin is actually working against the other one making for a sword that is less safe than if you had simply not put in the second one.

Properly done two holes is safer. The degree of additional safety is really a complex issue and (IMHO) the reality is that the second pin doesn't add a huge amount. But today many insist on it. For me, I'd rather see someone use a sword with one pin that they check and maintain religiously rather than a person using a sword with 2 pins that they don't check. Better of course is two pins, properly placed, and check them before use. Not checking pins is simply poor safety and one pin, two pins, it doesn't matter. Just like checking to see if a gun is unloaded you always check to make sure your mekugi are in place and tight before doing anything else. And if everything is proper and correct, one pin will work fine. But not everyone is as focused as that, neh?

4. Mekugi angle. Mekugi-ana are usually place perpendicular to the nakago. The pin goes in perpendicularly. Sometimes there is a very slight angle. The reason for the angle is that the opening on one side (the diamond in the ito) is opposite the overlap on the other. When custom makers do the mekugi, they're drilled, placed, tested etc. *before* the tsuka is wrapped. It is a very careful thing because you have to measure out all the parts, the compressed width of the ito, etc. and figure out exactly where the ana is going to be *after* it gets wrapped so you can get it in and out without destroying the wrap. It takes care and planning. You place the hole slightly forward of the diamond to ensure it comes out on the other side just behind the crossover making it possible to get it in and out. Sometimes they end up with the small end under the crossover. Usually that's okay because you just use the point of the mekugi-nuki (the hammer) to get under there and put it through. Sometimes the craftsman may use a slight angle of drilling to ensure the pin comes out clear of the ito, but we're talking a very slight angle. Very little actually.

What you will see on some mass produced swords (and often on iaito) is mekugi ana drilled at a very sharp angle. Basically what they're doing is drilling the ana after the tsukamaki and angling it to make sure they clear both sides and are centered. That's fine with light, soft alloy blades of iaito. They also don't get "impact" stresses since you don't cut with them. But on a heavier, harder, steel blade, the severe angle changes somewhat how the steel nakago-ana and the pin contact each other. Generally most don't consider it a great idea to create a sharp edged nakago-ana (which is what it has on one side) that looks more like a cleaver looking at it sideways. The angle should be a lot less than that if the blade is going to see stresses of actual use.

5. Okay, 3 mekugi... If you read all of the above, hopefully we're on the same page now. The third mekugi is redundantly redundant. The first does the work. The second is a back up and if done correctly works in conjunction with the first. The second, if done incorrectly the second pin is irrelevant and if it's really off it may actually make matters worse in terms of mechanical properties. Adding a third pins adds nothing and you're only increasing the chance a slight offset is actually working against you keeping the tsuka tight.

6. The bottom line... One pin if the swordsman is attentive and exacting in his practice is fine. After all, you're playing with a deadly weapon so the primary safety feature *has* to be the person's attitude first and foremost.

Adding a second pin does offer some advantage of a backup, but without a sincere safety attitude it won't matter. Sure, if a pin "falls out" during use you have the second one still there. And many sensei insist on the second one anyway so there you go. But if you don't check them it doesn't matter if you have one or two -- the problem is the user again.

A third pin offers nothing more than an extra hole in your nakago. And if the extra pins (the second or third) aren't placed correctly by the craftsman, well, they kinda work against themselves. So the bottom line is one was workable and fine throughout the history. A second pin can add some extra piece of mind *if installed correctly*. But additional pins not done well may actually degrade the fit oh-so-slightly. One is fine. Two is probably overkill, but done right it is a good overkill. Three is silly.

And by the way, done correctly three pins will work just fine. But really no better than two done well. So why bother?

And it doesn't matter how many pins are in the thing if you don't maintain them, check them, etc. User stupidity is the bigger problem.

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Old 03-23-2005, 12:58 PM   #10
James Young
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Re: katana pegs.

I wouldn't go with metal mekugi either. Dissimilar metals in contact with each other are prone to molecular diffusion and could cause corrision. That would not be good for either your blade nor the mekugi. I think that is why the quote above mentions delrin as a suitable material.
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